Name
Marchenko Alexey Yurievich
Scholastic degree
•
Academic rank
associated professor
Honorary rank
—
Organization, job position
Kuban State Agrarian University
Web site url
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Articles count: 14
The article presents the results of studying of prospects
of use of the relative screw and combined drums in
agro-industrial complex. The developed and approved
classification of the relative screw and combined drums
has been shown in expanded form. The kinds of the
equipment on the basis of the relative screw and
combined drums making a rotary motion in which the
oscillating motion with a big amplitude, only at the
expense of an original spatial form of their internal
surfaces is reported to subjects of processing are
presented. In such devices, there are no vibroactivators.
Equipment samples in which the relative screw and
combined drums aren't rotated are also presented. They
are fixed elastically on the bed and are supplied with
vibroactivators. During the operation of the
vibroactivator, processing subjects in such cars, as a
result of the circulating movement in the relative screw
and combined drums in the planes, perpendicular axes
of their symmetry, receive the additional movement
from the walls of drums of various geometrical forms
inclined to each other
It is shown that for preparation of the concentrated forages it is expedient to use the vibration principle of mixing with use of big amplitudes of movements of components of forages from 10 to 500 mm. and more which can be done when using relative screw drums at the expense of the flat or curvilinear elements which are discretely located on perimeter of a relative screw drum placed on perimeter at an angle not only to an axis of rotation of a relative screw drum, but also to each other, the difficult spatial movement with a big amplitude of movements from 10 to 500 mm is reported to particles of components of forages. Possibility of creation of resource-saving technologies and the equipment for mixing of components of forages is shown. Earlier it was limited to low intensity of the proceeding processes and localization in a limited zone, and also small sizes of amplitudes of fluctuations in known designs. In the offered designs of the equipment for mixing of components of forages the movement of particles of components of forages is provided with an original design of working bodies – the relative screw drums making only a rotary motion round own axis. The difficult spatial movement with a big amplitude from 10 to 500 mm and more, is reported to particles of components of forages by walls of a relative screw drum of various standard sizes and configurations which becomes complicated screw lines and screw surfaces directed towards to each other on perimeter of a screw drum therefore process duration ranging from 1,5 min. till 1.75 min. is sufficient for high-quality mixing of particles of components of forages in a relative screw drum
The article presents the results of the analytical
research of the movement of components of forages in
screw drums on the example of relative reels of
Rts7.1.A and Rts5.1a having the next feature: on the
perimeter, we have obviously expressed conditionally
cylindrical screw lines formed. The carried-out
analysis of the movement of particles of components
of forages in relative screw drums and the executed
review of mathematical models in relation to the
movement of components of forages in relative screw
drums, including a model of a continuous stream of
particles of components of forages, a model of power
balance of the movement of a continuous stream of
particles of components of forages, a model of the
movement of components of forages as a material
point has been shown. Analytical dependences for
determination of longitudinal speed of movement of
components of forages and the length of a relative
screw drum are presented. The article examines
specified settlement models of the movement of
components of forages in relative screw drums
In this article the authors have proposed a process and arrangement for recycling in the poultry farms of the Krasnodar region of chicken manure and release of mineral fertilizers, аs well as the analysis of existing Russian technologies and devices for drying chicken manure. The study proposed a technology and apparatus for drying chicken manure to not only provide a significant deal of capital investments, but also cut energy costs by the proposed method and apparatus, as well as improving the quality of the finished product (chicken manure). In the method of drying chicken droppings produced removing mechanical impurities, mixing, drying and grinding of the hot gases, wherein the starting slurry is transported in a horizontal direction opposite to the flow direction of the hot gases while performing a gradual heating it with simultaneous comminution and mixing, and then after reaching the zone of maximum temperatures for each of the size fractions of the suspension is achieved by turning its direction on 180ºÐ¡ and then transported in a direction coinciding with the direction of flow of the hot gases by carrying out the gradual cooling of the heat transfer starting product. We have also presented norms of dry chicken manure application under agricultural crops in the Krasnodar region
The article has revealed the contradiction between the way of technological impact and the means of implementation of technological transport in existing processes of feed preparation. There has been shown the possibility of eliminating this contradiction by menus of completely new technological equipment on the basis of relative screw drums and the opportunity to improve their productivity. There are no exciters in the offered design of vibrating machines. There is no need for them because the move mend of mass loading particles is provided by the original constructions of relative screw drums committing a rotary motion around its own axis. For implementing of feed preparation process the geometry of the relative screw drum and its dynamism must be individual: the shape, spatial orientation, the impact of forces providing feed components particles simultaneously with rotational-translational and vibrational motion. In the result, the continuously running through the inner cavity of the relative screw drum particles of feed components perform rotational-translational movements with super imposed vibrations inside this drum, due to this process the particles of feed components are mixed intensively
The article reveals a possibility of using equipment
based on relative screw and combined drums for
mixing of bulks. Change of relative positioning of flat
elements of sidewalls of internal surfaces in relative
screw drums allows operating the difficult and spatial
movement of streams of bulks. In relative screw
drums we have developed effective processes of
mixing and sets of the equipment, which are
characterized by that fact the difficult and spatial
screw movement taking place in relative screw drums
is dismembered on rather simple, in the kinematic
relation, in the movements. The difficult and spatial
screw movement with a big amplitude of 15-1000 mm
and more, in the offered equipment constructions on
the basis of relative screw or combined drums, is
reported to bulks by elements of the relative screw or
combined drums of various parameters and
configurations which becomes complicated also screw
lines on perimeter of a relative screw drum with
various number of calling and the directions from each
other or rounds of the springs fixed in the relative
combined drums
A number of small-sized machines for division of loose
materials on the basis of screw drums created with use
of engineering geometry and computer graphics
methods, in particular of the engineering geometry
section: curves and surfaces. In these machines, unlike
the known ones, the effect of the movement of bulks on
the curvilinear surfaces of screw reels with imposing of
low-frequency fluctuations from the vibrator on this
main movement is used. Such addition of two
movements does not only increase productivity, but also
provides self-cleaning of the sifting surfaces of screw
drums. The standard machine’s schemes are presented
with use of low-frequency fluctuations on the basis of
the screw drums made of several screw punched strips
with smooth screw lines on perimeter and also of screw
drums of only one of punched strips with various form of
cross section of the sifting surface
The article presents the experience of creation of the
equipment on the basis of the relative screw and
combined drums providing highly effective
technological processes, because for such drums it is
characteristic not only creation of fluctuations to
processing subjects with an amplitude of movement of
15-1000 mm and more, but also the opportunity to
operate oscillatory process, changing transport or
technological effect. Therefore, works on creation of
the equipment, for realization of such technological
processes, are extremely important and actual for
dehydration of manure, drying of chicken dung, and
for preseeding processing of seed material. We present
kinds of the equipment in which vibroactivators are
absent. Equipment samples in which relative screw
and combined drums aren't rotated are also presented.
They are fixed elastically on a bed and are supplied
with vibroactivators. In such devices during the
operation of the vibroactivator, processing subjects as
a result of the circulating movement in the relative
screw and combined drums in the planes,
perpendicular axes of their symmetry, receive the
additional movement from the walls of drums of
various geometrical forms inclined to each other
The authors have developed and manufactured a large
number of different designs of relative helical drums
for mixing animal feed. We have conducted 749 field
experiments with the drums of the 10 different designs
with different parameters modes of operation. In all
experiments, we measured the quality of the feed mixture.
However, directly based on empirical data, rational
choice of design features and parameters of the
operation modes of the reels is not possible. For this,
you must first develop a model reflecting these empirical
data. The construction of meaningful analytical
models of different types of drums is a difficult and
demanding scientific task, the complexity of which is
due to the large variety and complexity of forms of
drums and their mode of usage, a large number of diverse
physical factors affecting the processes in the
drum. As a consequence, the development of analytical
models associated with a large number of simplifying
assumptions that reduce their versatility and reliability.
Therefore, it is important to search of a mathematical
method and software tools provide a quick and simple
for the user to identify and influence the design of the
drum and the parameters of the operating modes on the
quality of the feed mixture directly on the basis of empirical
(experimental) data. The work proposes a solution
to this problem with the use of a new universal
innovative method of artificial intelligence: automated
system-cognitive analysis (ASC-analysis) and its programmatic
Toolkit – universal cognitive analytical
system called "Eidos". In the system of "Eidos" we have implemented a software interface that provides
direct input into the system large amounts of empirical
data from Excel file. Created on their basis in the system
of "Eidos" system-cognitive model allows the visual
form to reflect the effect of the structure of the
drum and the parameters of the operating modes on the
quality of the resulting feed mixture and to develop on
this basis the science-based and appropriate recommendations
for the rational choice of design features
and parameters of the modes relative to the screw
drums. We have also given a numerical example
Analytical research results of contact forces of interaction of concentrated forages components’ particles in their movement in relative screw drums are presented. It is shown that contact forces – the most difficult forces by their nature; result from stochastic (probable) collision of bulks particles and in particular of concentrated forages components’ particles. Therefore the main objective of this modeling – to describe the stochastic phenomena of the so-called conditional contacts of particles for which some assumptions are accepted, for example, in forcing of mass of concentrated forages components’ particles by the walls of the rotating relative screw drum in the radial direction there will simultaneously arise contacts caused by geometry of a screw drum, i.e. the property of its walls is pressure transfer in relation to the mass of particles in the direction of the modeled movement. Schemes of engagement of concentrated forages components’ particles contacting in the relative screw drum, the probable schedule of sliding speeds values change in their consecutive contacting, their density distribution are demonstrated