Scientific Journal of KubSAU

Polythematic online scientific journal
of Kuban State Agrarian University
ISSN 1990-4665
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222 kb

RATIONAL DESIGN PARAMETERS OF A SCREW WITH VARIABLE STEP EXTRUDER UPON RECEIPT OF SUNFLOWER OIL CAKE ON THE BASIS OF PSYCHOLOGICAL EXPERIMENT

abstract 1371803006 issue 137 pp. 36 – 45 30.03.2018 ru 391
The aim of the research was to determine rational design parameters of a screw with variable step of press-extruder, which will allow to consider their physical condition and to obtain optimal density of sunflower cake, in loose and granular types for cattle on the basis of a psychological experiment or a priori ranking factors. Before the start of the study chose the factors that affect the density of sunflower meal. In the initial stage of studying the density of sunflower cake in addition to the analysis of the literature and previously obtained materials, we will conduct a psychological experiment or a priori ranking factors. Procedure of a psychological experiment was carried out in the following way. Each expert in the survey was asked to complete a form, in which were the factors, their dimensions and the anticipated intervals of variation. A specialist had to appoint the place of each factor and to include in the questionnaire other, not included into consideration factors or to express an opinion about the change of intershafts of variation. According to the survey we have calculated the coefficient of concordance and after it is evaluated determined by its significance for the Pearson criterion. After checking of the coefficient of concordance according to the Pearson criterion we have plotted rank distribution of factors influencing the density of sunflower oilcake by types, reflecting the collective opinion of experts. On the basis of the conducted expert assessment, the most significant factors affecting the density of sunflower cake, crumbled and granulated types are: (x1) the angle of taper of the screw (x2) step spiral auger 2, (X3) step revolution of the screw of the 1st winding. The proposed design parameters of the variable pitch screw press extruder can be attributed to the rational, since they allow not only to obtain the desired density of sunflower cake, in loose and granular types for cattle, but also to consider its physical and mechanical properties
430 kb

RECONSTRUCTION OF SMALL-SCALE FORMULA-FEED PLANT BY METHOD INTEGRATION INTO ITS COMPOSITION THE MODULAR PROCESS LINE FOR PROCESSING LOOSE COMPOUND FEED

abstract 1521908002 issue 152 pp. 12 – 23 31.10.2019 ru 813
The small-scale intra-economic plants producing loose compound feed are outdated and require reconstruction by method of the modern process lines of compound feed granulation or extrusion adding. But such reconstruction requires a production stop. It is unacceptable for agricultural enterprises. The method of small-scale intra-economic formula-feed plant reconstruction is offered. The method consists in integration into composition of the plant of a modular process line for loose compound feed extrusion or granulation without stopping of production. The building for a new process line is created from the constructive modules representing metal frames with overall dimensions of a standard cargo container in which the equipment, ready to application, is installed. The combined multilevel building of a process line for granulation or extrusion is placed near the main factory building of the existing intra-economic enterprise. Buildings additional and the main production lines form two multilevel production factory building. The example of small-scale formula-feed plant reconstruction by method of integration a modular process line for granulation is explained. The line consists of modules for operational storage and dispensing of loose compound feed, conditioning and granulation, cooling, separation of granules. The traditional formula-feed plant of the fixed structure turns into the transformed system because the configuration of the new modular line can be easily changed. The offered method of reconstruction is perspective for application on small-scale intra-economic formula-feed plants as allows to reorganize without stopping operating production preparation of compound feed according to the modern requirements, having increased its quality and period of storage. Period of construction of the plant decreases from several months to several weeks thanks to creation of the building of the new line from ready constructive modules
334 kb

RESEARCH OF THE INFLUENCE OF ELECTROMAGNETIC FIELDS OF EXTREMELY LOW FREQUENCY ON THE LOSS OF DRY AND BIOLOGICALLY ACTIVE SUBSTANCES OF GARDEN BEET ROOTS IN THE PROCESS OF STORING

abstract 1381804003 issue 138 pp. 11 – 17 30.04.2018 ru 523
The article presents the results of the research of the influence of preliminary treatment of garden beet roots with electromagnetic fields of extremely low frequency on the loss of dry and biologically active substances, such as vitamin C and P-active substances, in the process of long term storage. Garden beet roots of Bordo 237 variety were the objects of research. The objects of research were stored for 7 months at a temperature of 0…+1° С and relative humidity of 90 %. Sampling was carried out every month during the entire storage period. The treatment with electromagnetic fields of extremely low frequency was carried out using an experimental setup of our own assembly. As a result of the conducted research it is established, that the treatment of garden beet roots of Bordo 237 variety with electromagnetic fields of extremely low frequency before dispatching into storage allows to decrease the losses of dry substances by 4,1 % by the end of the 7 months storage period, and also to decrease the losses of vitamin C by 14,8 % and P-active substances by 15,1 %. The data obtained can be used to develop new or improve existing technologies of garden beet roots storing
201 kb

RESEARCH OF THE INFLUENCE OF THE TREATMENT BEFORE STORAGE METHOD ON THE QUALITY OF CARROTS

abstract 1491905002 issue 149 pp. 14 – 22 31.05.2019 ru 383
The article presents the results of a study of the influence of the processing method before storage on the commercial quality of carrot roots during storage. The object of the research was carrot of the Abaco variety. Objects of study were stored for 21 days at + (25 ± 1) ° C and 56 days at + (2 ± 1) ° C. Roots were treated with extremely low frequency electromagnetic fields (EMF ELF) and Vitaplan biopreparation separately and in combination. As a result of the research, it was established that the complex treatment of EMF ELF and biopreparation allows increasing the yield of standard carrot products compared to the control: 11.8% at storage temperature + (2 ± 1) ° C, 24.1% at storage temperature + (25 ± 1) ° C. A reduction in the total losses of carrots, treated with complex EMF ELF and biological product, was found by 5.8% at storage temperature + (2 ± 1) ° C and by 12.4% at storage temperature + (25 ± 1) ° C
269 kb

ROBOTIC MEANS IN THE PREPARATION AND DISTRIBUTION OF PROTEIN FEED IN AGRICULTURAL COMPANIES

abstract 1511907019 issue 151 pp. 221 – 231 30.09.2019 ru 196
The purpose of this research is to increase the production of concentrated (protein) feed in agricultural enterprises through the use of electronic equipment or robotics and precise precision livestock technology, which will reduce the unit cost of their production. According to the academician L. P. Kormakovsky, accurate, precision technology enables economical use of material resources, which are feeds and their ingredients in the feed, and to obtain optimum results at the highest cost. The most important direction of development of accurate technologies in animal husbandry is the preparation of complete feed mixtures and normalized feeding of groups of animals formed by its productivity. One of the key conditions of efficiency of precise breeding and the use of sophisticated electronic means of control of technological processes is the quality of the feed. Over the past 15 years, concentrated feed forms have been the basis of the diet of most types of farm animals and is the main reserve for increasing their productivity. The article considers models of robotic means of different countries of producers, used in agricultural enterprises for the preparation and distribution of protein feed. The use of robotics currently makes it possible to facilitate human work, and in some cases to replace it. Replacement of a human in all the spheres of activity, for example in preparation of protein forages, at agricultural companies will allow to increase productivity of forage preparation equipment, quality of forages and to provide agriculture of the country with the domestic forages. However, the production of domestic robotics, which are designed for the preparation of protein feed on the basis of oilseeds (sunflower meal, soybean, etc.) is absent, which is a scientific problem. The production of robotics is most developed in European countries. Robotic means which carry out distribution of protein forages, are applied to a lesser extent at the domestic agricultural enterprises, in connection with their features
151 kb

STANDARD MANUFACTURING SCHEME ADAPTATION FOR A SMALL-SCALE INTRAECONOMIC MIXED FODDER PLANT

abstract 1411807004 issue 141 pp. 30 – 40 28.09.2018 ru 375
The research object are methods of standard manufacturing schemes adaptation for small-scale intraeconomic mixed fodder plants. The standard manufacturing scheme adapts for specific plant by process of elimination of unnecessary additional technological modules in this configuration, or in their changeover by other modules allowing to achieve the required quality level of processing of raw materials or compound feed by changeover of the available technological operations by more perfect and also in adding in the scheme of new modules. The adaptation algorithm of the standard manufacturing scheme for production the compound feeds is developed for the intraeconomic plant. The algorithm creates an opportunity as much as possible to consider specific conditions and needs of specific agricultural enterprise in case of design. Application of the adapted modular technological circuits on the designed small-scale formula-feed plants will allow to increase considerably nutritional value and biological safety of the produced compound feeds
398 kb

STUDY OF THE SHOCK PULSE IN EDGES OF THE PLANETARY DRUM OF A THRESHING DEVICE OF THE GRAIN MASS

abstract 1351801020 issue 135 pp. 188 – 199 31.01.2018 ru 348
One of the factors of the destruction of the bonds of grain with the hit when threshing the bread mass with a shock-vibrating threshing device is the impact of the roll edge on the bread mass. The very word "blow" without a clarifying supplement can have various meanings associated with various branches of science. Its meaning expresses the idea of a sudden fact; although in different branches of knowledge it is not identified. We have considered only certain aspects of the physical impact associated with the impact of the working organs of machines and the material being processed. The article presents a study of the impact pulse of a threshing device on bread mass. To reveal the essence of phenomena when a working organ is impacted by grain, a graph analytical method is used. Dependences allowing determining the impact pulse of the milk roll edge on the bread mass, geometric and kinematic parameters of the threshing device are obtained, and also can be used to determine the energy costs
153 kb

SYSTEM FOR THE PROCESSING OF MANUR IN LIQUID FERTILIZERS FOR DISPOSAL BY IRRIGATION OF AGRICULTURAL CROPS

abstract 1521908017 issue 152 pp. 211 – 219 31.10.2019 ru 242
The modern level of cultivation of agricultural animals requires new approaches to the processing and disposal of manure. To do this, it is necessary to develop effective ways of converting waste into organic fertilizers, which, in the form of liquid effluents, make it possible to enhance and preserve the soil fertility of agricultural landscapes. This is especially necessary to be carried out on black soils, where irrigation of crops with prepared and diluted drains has a positive effect on the harvest. Therefore, the creation of manure processing systems by technological sequentially related operations is an urgent problem. Cattle manure is considered as a poly-dispersed system with sedimentation and physical and chemical properties. In this case, the system requires the sequential solution of a number of complex tasks: removal of various inclusions from manure, especially colloidal and fibrous particles; prevention of premature separation of manure during homogenization; preparation of manure for separation into liquid and solid fractions is a basic technological scheme that is universal and applicable to all types of livestock-raising complexes. A feature of the integrated cattle manure disposal line is a lagoon for year-round storage of a certain amount of manure drains prepared for irrigation during the growing season. For the creation of the lagoon, a film coating is used - it works as an anti-filtration screen
585 kb

THE DEVELOPMENT AND TEST RESULTS OF AN AUTOMATIC GEAR BOX FOR A TRACTOR OF CLASS 5 WITH AN ELASTIC DAMPER MECHANISM IN TRANSMISSION

abstract 1481904001 issue 148 pp. 1 – 15 30.04.2019 ru 363
The aim of the work is to establish rational parameters on the basis of analytical and experimental research, in terms of obtaining the maximum performance of the unit based on a class 5 tractor, an automatic gear shift system. We have proposed a device for automatic gear shifting, in which the pressure of the working fluid in the pneumatic-hydraulic accumulator installed in the power transmission of the tractor of the elastic-damping mechanism, equivalent to the engine torque, was used as an input signal. The task of optimizing the tracking device and the actuator of the automatic shift system is the definition based on the theory of automatic regulation of the rational flow cross section of the damper throttle and the time delay of the system response to ensure the input signal with the necessary filtering in frequency and phase. The study presents the results of the tests carried out under laboratory conditions, which showed that the automatic gear shift system provides gear shifting at an external load frequency in the range from 0 to 0.24 s-1, direct assessments of the quality of the automatic gear shift system: oscillation (0), overshoot (0%) and time of the transition process (2...4 s), meet the requirements for their work. The analysis of the results obtained in experimental studies showed that the productivity of the machine-tractor plowing unit with a class 5 tractor-model equipped with the developed system of automatic gear change is higher by 10.6%, and the specific fuel consumption is 8.1% lower compared to the serial version
2373 kb

THE RATIONALE OF THE RIGID CHARACTERISTICPARAMETERS OF THE COMBINE HARVESTERS OF HIGH PERFORMANCE

abstract 1521908022 issue 152 pp. 257 – 274 31.10.2019 ru 237
The purpose of the study was to substantiate the rigid parameters of tyres in propulsion units for the combine harvesters of high performance. A research method is analytical with the use of a mathematical model of the combine harvester in which damping and rigidity of the drive axle tyres in circumferential and radial directions are taken into account. Values of the rational rigid characteristics of the pneumatic tyre have been generally determined by the ability of the tyre to be deformed so that to reduce the angular, vertical and horizontal skeleton oscillations of a combine harvester to ensure the high-quality technological process of the threshing and harvesting. The specified circumstance gains the special importance at the development and introduction of the new tyre modes for the combine harvesters of high performance. The analysis of the conducted analytical researches has been showed the expediency of using the threads of a cord in the propulsion unit of combine harvesters instead of diagonal or radial tyres of the same standard size with an original position of them. The offered pneumatic tyre of 30.5E-32 used as the leading one, and promotes the reduction of the angular oscillation amplitude and operating speed of a combine and also angular and vertical accelerations up to 1.42 times
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