Scientific Journal of KubSAU

The article presents the results of the research on modeling of working bodies of agricultural equipment by methods of engineering geometry and computer graphics. The design and the principle of operation of the equipment on the basis of working bodies in the form of screw drums is shown on the example of a device for the preparation of concentrated feed

The article considers manufacturing techniques and assembling screw propellers of transport vehicles for rice and fish farms. The increase in technological capabilities, reliability and carrying capacity of transport vehicles is achieved by making the propeller screw, with the possibility of its rotation. We called such propellers screw propellers, since along their perimeter along the entire length, multiple-curved curved surfaces are formed in the form of helical grooves of various configurations, sizes and shapes. The spatial form of the screw propellers is made with screw surfaces in the form of helical grooves, which ensures that the transport machines for rice and fish farms are conveyed on land, on water, through swampy and difficult terrain at a sufficiently high speed. As a result of the work performed, not only the designs of screw propellers and their classification were proposed, in which there is a general principle that allows the development of still unknown structures of propellers, but also their manufacturing techniques. The design of screw propellers was performed using the KOMPAS-3D software package using descriptive geometry and engineering graphics

Results of engineering and scientific search of improvement of resource-saving machine technologies of finishing and cleanup processing of cars details, development of new camps and technologies are presented. The possibility of low-frequency fluctuations with big amplitude can be implemented due to assembling flat or curvilinear elements on external surfaces of the relative screw reel. The use of computer modeling enabled us to obtain a relative screw drum that provides not only giving movement to loading masses with a big fluctuations amplitude, but also compression of loading masses in the process of their motion from loading to unloading. In such machines increase in processing efficiency is reached not only due to achievement of great movement amplitudes values of the loading masses, but also at the cost of compression of loading masses in processing and intensity increase of their mixing. The scheme of the machine for continuous processing with mechanization of separation of details from working environments particles is provided. Results of researches of quality and surfaces micro hardness change processed in the offered machines designs show that details processing time makes 3-6 min

Improvement is offered for working bodies’ forms in devices for preparation of forages by methods of engineering geometry and computer graphics. That opens not only great opportunities for intensification, increase in productivity and efficiency of the technological processes, but also opens ways for creation of small-sized devices for their realization. Constructive study of geometry of working bodies surface, allows us to give wavy movement to particles of forage and impart them the movement with bigger power consumption. In such installations forage particles components, meeting walls of working body, change their direction and, meeting other portions of particles of forage components, mix up. From loading to unloading, throughout the installations working body length, flexible and strong waves of forage particles components movement inside the working body are born. The conducted pilot studies have shown that as a result of working bodies’ forms improvement of devices for preparation of forages by methods of descriptive geometry such devices can be implemented in a variety of industries

Analytical research results of contact forces of interaction of concentrated forages components’ particles in their movement in relative screw drums are presented. It is shown that contact forces – the most difficult forces by their nature; result from stochastic (probable) collision of bulks particles and in particular of concentrated forages components’ particles. Therefore the main objective of this modeling – to describe the stochastic phenomena of the so-called conditional contacts of particles for which some assumptions are accepted, for example, in forcing of mass of concentrated forages components’ particles by the walls of the rotating relative screw drum in the radial direction there will simultaneously arise contacts caused by geometry of a screw drum, i.e. the property of its walls is pressure transfer in relation to the mass of particles in the direction of the modeled movement. Schemes of engagement of concentrated forages components’ particles contacting in the relative screw drum, the probable schedule of sliding speeds values change in their consecutive contacting, their density distribution are demonstrated

The article presents innovative technologies and developed methods and devices for drying chicken manure. Ways of their optimization on the basis of screw aggregates and a calculation technique for introduction in production are offered. The results of a long-term research into the search for and development of innovative technologies for the construction of a methodology for calculating not only a device for drying chicken manure with subsequent introduction into production, but also a device for drying bulk materials of agricultural purpose are shown. An example of thermal calculation and selection of the parameters of a drying device is shown on the basis of screw aggregates

The article demonstrates a possibility of creation of a corn harvester with a sweep frame mounted from individual modules. Such corn harvesters include modules for cutting stalks, snapping modules, conveyor modules for turning, stacking and feeding the stalks in the shredding unit, conveyor modules for supplying corncobs to the cleaning device placed on the sweep frame, leading and managing bridges, power unit, as well as conveyor belt for cobs and auger for discharging the crushed plant matter. The technique for calculating the grinding module drive was shown. The arrangement of the modules on the corn harvester sweep frame was demonstrated. Corn harvesting with the suggested module corn harvester allows not only reducing combine metal consumption and reducing corn ears injuring, but improving maintainability as well

The article presents results of design development and calculation methodology for corn harvesters stalks shearing mechanism constructed as a module with a storage device. According to the number of engagement rows, these modules are mounted on the sweep frame of corn harvesters. All modules have the ability to accumulate energy, the rotation of saws in which at each time point does not depend on saws rotation in other modules and they are not connected with each other and with other mechanisms. Constructive execution of corn stalks shearing mechanism with accumulation device allows rapid separation of each module from the frame of the corn harvester in order to eliminate possible problems (change of saw or the entire module assembly). The methods of the energy storage calculation and electric motor power selection for each module are presented

The article presents results of research of rotary-screw systems in relation to the creation of rotary kilns for the annealing of-cuttings in the preparation of cement clinker. Using the proposed design, in comparison with known designs of similar purpose, it significantly improves performance, reduces size and power consumption through the use of rotary screw systems in the form of screw rotors and drums made hollow with sidewalls assembled from separate strips or plates of different geometrical shapes with form inside the screw breaks or smooth edges, screw surfaces and screw grooves. It is shown that the housing of the rotary kiln is expedient to produce helical surfaces whose centers of curvature are located within the housing. Using the proposed constructions rotary kiln during the firing when preparing cement wedge can increase the speed of rotation of the housing, furnaces 5-10 times due to changes in the rotary-screw systems increase efficiency and reduce the size of furnaces

Original screw designs of buildings and columns are offered. Frameworks of these buildings and columns are the bearing elements and means of external and internal decoration of buildings and constructions. Originality of such buildings and columns frameworks is ensured by the fact that their design is decorated on the outer surface with broken or smooth screw edges and screw surfaces. Versatility of the offered screw columns trunks designs, as well as the possibility of performance of their left or right screwing allows reaching certain symmetry or their repeatability in the form of harmonious alternation of the bearing trunks of screw columns and spaces between them. Giving to numerous sides of trunks of screw columns of a certain invoice, or their coloring in different colors, will contribute even more to their expressiveness and beauty. Durability and vibration resistance (including seismic) of such trunks of screw columns at the same volumes of construction materials, in comparison with round and rectangular trunks is higher