Scientific Journal of KubSAU

Polythematic online scientific journal
of Kuban State Agrarian University
ISSN 1990-4665
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1261 kb

DEVELOPMENT OF NEW DESIGNS OF MAGNETIC MECHANICAL INDUCTION MOTORS AND METHODS OF MANUFACTURING

abstract 1271703024 issue 127 pp. 363 – 379 31.03.2017 ru 344
Based on the analysis of domestic and foreign scientific and patent literature, options for reducing the weight of electro technical steel in the magnetic circuits of electrical machines are explored. We have carried out a search for the best options of technology for the manufacture of magnetic cores of the stators of induction motors, aimed at increasing the utilization factor of electrical steel and improving the energy performance of electric machines. All options are described in detail and illustrated by drawings. We have listed the advantages and disadvantages of each method of manufacturing magneto-wires and the reasons why certain proposals of manufacturing technology cores have not been implemented in mass production. A variant of technology of manufacture of annular magnetic cores for mechanical induction electric motors is offered. The essence of mechanical design is to replace the laminated stator and rotor twisted from a strip of electrical steel, wound in the form of a ring with the simultaneous breaking-hell grooves with variable pitch under the stator windings and squirrel cage of the rotor coils. The effectiveness of the use of volute stator in mechanical electrical machines is confirmed in frequent controlled asynchronous torsion engine when tested pilot batch of the mechanical single-phase asynchronous motors for washing machines. This technology almost completely eliminates the problem of technological wastes of electro-technical steel regardless of the form of the stator bore (cylindrical, conical, flat end or flat line); it allows fully automate the manufacture of magnetic cores, greatly simplifies the stamps, makes them more durable
206 kb

DYNAMIC OPTIMIZATION OF GRAIN DRYING PROCESSES USING A CONTINUOUS MANAGEMENT SYSTEM

abstract 1241610066 issue 124 pp. 1020 – 1038 30.12.2016 ru 345
The article considers the dynamic optimization of the drying process of grain by proper selection of the required parameters. The calculations of the optimal parameters of the control device
161 kb

SECURITY ASSESSMENT PROBLEMS IN SAWMILL EQUIPMENT

abstract 1281704040 issue 128 pp. 546 – 557 28.04.2017 ru 345
The article deals with normative legal documents, regulating safety indicators of equipment, with particular focus on woodworking machinery, including log-processing equipment. General and specific requirements have been highlighted in terms of their analyses. The necessity of safety requirements’ specification in technical guidelines, with reference to construction of industry-specific trend equipment, according to newly accepted national, interstate and international standards for purposes of conformity assessment. Nonconformities were determined on the terms in Technical Guidelines of the Customs Union 021/2011, fundamental documents for woodworking equipment GOST EH 1070 and GOST ISO 12100. Relevant topic issues are declared in this work. Manufactures consider them when risk valuation is performed in point of existing equipment and that, under development non-standard equipment, connected with diversity of normative documents, absence of information about customers’ experience, accidents while operating comparable machinery, etc. The paper emphasizes complications, which participants of standard programs face, namely, development contractors and users, accredited test laboratories and certification bodies, state oversight authorities, when woodworking machinery conformity assessment is performed. The suite of safety metrics was suggested for valuation of log-processing equipment and two-level log frames, particularly, on the basis of technical guidelines requirements TG CU 021/2011 “On machinery and equipment safety”, and standards GOST EH 1070, GOST 12.2.026.0, GOST R 5454123 and GOST R 51898. The necessity of standard realization was demonstrated in relevance to obsolete methods of control over equipment (geometric and technology accuracy). GOST 10294 was accepted in 1990 and hasn’t been actualized since that time. That is the reason why it seems impossible to estimate equipment condition, as recommended monitoring facilities are missing
151 kb

SCENARIO APPROACH TO PROJECT MANAGEMENT

abstract 1341710076 issue 134 pp. 948 – 956 29.12.2017 ru 345
The study was carried out with the financial support of the Russian Foundation for Basic Research, within the framework of the RFBR research project 17-02- 00475a "Application of metaheuristic algorithms to solving direct and inverse problems of optimizing control of spatially distributed complexes". The article considers the task of scenario approach to project management in case of abnormal progress of its implementation. Various contingencies have been analyzed in the course of project implementation. A model of the scenario approach for project management using the training principle with reinforcement is proposed
161 kb

INVESTIGATION OF THE PROCESS OF EVAPORATION OF CHOKEBERRY INFUSIONS

abstract 1261702009 issue 126 pp. 131 – 140 28.02.2017 ru 346
For the design of rotary-film evaporators of the technology for food production we need summary tables of performance parameters of the process. To obtain them it requires a significant amount of experiments that require a large investment of time and resources. Therefore the actual task is reducing the cost of designing of the technological process, due to the choice of optimal parameters of the rotor-film evaporator. This problem can be solved by conducting a small series of experiments aimed at identifying general mathematical dependences of the parameters of the processes of evaporation on the performance of the device. Based on the obtained dependencies it is possible to find design and selection of evaporators. The study proceeded from the assumption that the maximum thickening of the initial solution in the evaporator, it is possible while achieving the maximum possible temperature, the filing of the original solution in the apparatus and performance during repeated evaporation and infusions from the fruits of chokeberry. The calculation is performed taking into account the prevention of adhesion of evaporated solution on the walls of the apparatus and the rotor blades, which may reduce the quality of the end product. The data confirm the effectiveness of the method of repeated evaporation on the example of concentrating the water-alcohol extracts of black chokeberry
201 kb

METHODS OF DIAGNOSIS STUDY FOR NUMBER OF STATIONS FOR INTERACTIVE MONITORING THE TECHNICAL CONDITION OF MACHINERY IN AGRICULTURE

abstract 1281704011 issue 128 pp. 188 – 199 28.04.2017 ru 347
Condition monitoring is a necessary element of the transport and special machinery in agriculture. The task of the control operations other than the determination of the technical state of the object is to determine the required amount of work, as well as rational amount of collateral the repair of which could be combined with the next maintenance. Based on the results of processing of the information, we may generate requests for service. In the conditions of uncertainty of receipt of requests for servicing of individual machines, estimated volumes and timing, we have am appropriate development of applied technique of justification of the number of diagnostic posts for interactive control of a technical condition of vehicles and special machinery in agriculture. The presented methodology is based on probabilistic methods, and allows the quick optimization of the number of existing posts interactive diagnostics in the enterprise, if necessary, translating the existing posts in "standby" mode, or Vice versa, returning from a reserve in "work" mode. The production and technical base of the enterprise service based on the specific assumptions are considered as a system of mass service (SMO), and the function of such a SMO – as the process of mass service. The process of queuing as applied to interactive diagnosis are "Markov" processes "death and reproduction" with a finite or countable number of States and continuous time. To describe the states of the system we use the system of the Kolmogorov equations for steady state of "Markov" process. On their basis, we have determined average queue length, time of stay orders in the queue, number of busy channels and the bandwidth of the CFR. Using the intensity of the requests and the service time of a single application for specific equipment, the article establishes the efficiency of online diagnosis posts. The result of the proposed applied methodology enables timely decision-making about the need for reconstruction or technical re-equipment of the company
174 kb

OPTIMIZING THE SHAPE OF A CENTRIFUGE ROTOR

abstract 1321708082 issue 132 pp. 1056 – 1065 31.10.2017 ru 347
The use of regenerated oils reduces the consumption of fresh oils for refilling, while oil filtration during the operation lengthens their service life and reduces the consumption of fresh oils for replacement. To restore waste oils, a variety of technological operations are used, based on physical, physicochemical and chemical processes. They are aimed at treating the oil in order to remove aging products and pollution from it. The studies have shown that the most effective means of recovering the quality of waste oils are small-size regeneration plants. The main difficulty in creating small-sized regeneration plants is the selection of a sufficiently effective, environmentally safe and economically justified method for the regeneration of waste oils, as well as its hardware design. This work is aimed at creating an efficient centrifugal cleaner
575 kb

RESTORATION OF WORN DETAILS OF AGRICULTURAL MACHINERY WITH GALVANIC COATINGS

abstract 1331709016 issue 133 pp. 173 – 185 30.11.2017 ru 347
We have conducted experimental and analytical studies showing the relationship of constant and pulse forms of current sedimentation on the physicochemical properties of chrome coatings: adhesion strength to the substrate, residual stress, fatigue life, elongation and contraction, yield stress, and endurance. We have shown the methods and modes of use of dilute electrolyte of chromium plating with organic additives, is capable of applying a chrome coating on parts of agricultural machines, surpassing the properties of the coatings obtained from electrolytes that are recommended by the GOST standards. The proposed hardening chemical-thermal coating technology for chromium in the manufacture and repairing of worn parts of agricultural machinery (rods of hydraulic cylinders, journals of crankshafts, spools, parts, gearboxes and transmissions, etc.), identifies the consumption of additives modifiers, proposed methods for their determination, confirmed by patents for inventions. The proposed technology of worn-out surfaces of parts of agricultural machinery of layer-block structure of the chromium coatings with improved properties. The influence of modifying organic additives on the structure of the intermediate surface film of colloidal trivalent chromium compounds, which in combination with the parameters of the bipolar pulse current allows you to specifically adjust the physical and mechanical properties of crystals of the deposited chromium layer with a grid of cracks, and without them for the required operating conditions of dry friction or oil environments, which increases the durability of the parts during use. The increase in yield, at the current 6-8 %, to 4 times reduces the degree of hydrogenation of the restored details, up to 3 times reduces internal friction, roughness, improves the limits of strength, toughness, elongation and contraction, increases corrosion resistance up to 3 times, obtained chromium coatings
160 kb

CONSTRUCTIVE EFFECTS OF CLOTHES AS A LEADING DIRECTION IN MODERN CLOTHES DESIGN

abstract 1331709019 issue 133 pp. 206 – 214 30.11.2017 ru 347
The article presents the analyzes results of the deconstructive approach to the process of garment designing, which consists in structural defects modeling; it develops the systematization of projected design effects based on the study of modeling defects, analysis of their appearance and methods of elimination. The purpose of the research is the further development of designing methodology of structural defects in sewing products
170 kb

COMPARATIVE ANALYSIS OF THE VENTILATION MODELS OF THE SUBSTRATE WHEN COMPOSTING

abstract 1221608071 issue 122 pp. 1033 – 1045 31.10.2016 ru 348
In the article we have performed a comparative analysis of a traditional system of air supply to the bioreactor during the composting process and the developed system with lateral air supply. We have proven to reduce temperature variation of the substrate as a result of the use of the ventilation system by 35%. During the simulation, equal to 1.0 hour, a ventilation system with side air flow provides a reduction of the accumulated degree of heterogeneity of status parameters of the substrate by 58%. Use of the ventilation system with side air flow reduces the duration of technological cycle of composting 7 %. This article was prepared in the framework of the scientific project 16-48-230441 a(R) "Mathematical modeling of the processes occurring in the automated installation for year-round production of organic fertilizers in the conditions of the Krasnodar region", financed by RFBR and administration of the Krasnodar region
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